Note: Sorry to be slow in posting part 2. My camera bit the dust and I had to buy a new
one before I could continue. So on with
the show.
The second piece of equipment that we need to make our
continuous loop bowstring is a string jig.
This is so easy to build that you can probably make one faster than you
can read this post. Material wise all
you need is a six foot piece of 2” x 4” lumber, four pieces of 9/16” dowel rod with
two of them being 7 inches long and two of them 4 inches long, four small nails
(about 4 penny), and some glue. For
tools you will need a saw, a drill, a 9/16” paddle-bit, a bit that is the same
diameter as your finish nails, some heavy pliers that will cut the nails, a
tape measure and a marking pen.
So let’s build this thing.
First you need to cut your 2” x 4” to a length of about six
feet. This is assuming that you won’t
have to make a string that is longer than 68 inches.
Now at one end of the 2” x 4” you want to measure up and make
a mark at 1 1/2 inches and another mark at 3 1/2 inches. Try to keep the marks running pretty straight
up the center of the board.
Take your drill and 9/16” paddle bit and drill a one inch
deep hole at each mark.
The second hole is where you will place a dowel to hold one
end of your bowstring, so you want to measure from this hole on up the board to
drill some more holes to make various different lengths of bowstrings.
I made holes for 60 through 65 inches. I drilled a few others at 22, 23, 24 and 44 inches
so that I could make shorter bowstrings.
It really doesn’t matter too much.
If you need a different length string than you are set up for, it’s just
a matter of drilling a couple of new holes.
Notice that after the 65 inch hole I went up another two inches and
drilled another hole. The reason for
this will become apparent when we start building a bowstring.
Now we need to get our dowel rods fixed up. We need to put a
small cross pin in each of the dowels.
The cross pins will be made out of our 4 penny nails.
First take your pliers or wire cutters and cut the heads off
of the nails.
Now use the small drill bit to drill a hole through each
dowel about an inch down from the end.
Insert one of your headless nails through each dowel so that
the nail sticks out on both sides. If
the nail is too loose in hole you can put a drop of glue in the hole to help
secure the nail.
The dowels that go in the first two holes that you drilled
in your 2 x 4 will stay there permanently, so you can glue them in place. A short dowel goes in the first hole and a
long dowel goes in the second hole.
The remaining two dowels will be temporarily pushed down
into different holes depending on the length of the bowstring that you making
at the time.
One other thing that you will need for your string jig is
some string spreaders. The function of
these will, once again, become obvious when we start building a string. I made my spreaders out of a couple of old
paint stir sticks. The spreaders are
about eight inches long and have a one inch long slot sawed into each end. The slots are about 1/8 inch wide.
Now you’ve got everything you need to make a
continuous loop bowstring. Next post
we’ll build one.
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